— Project Showcase
Multi-Stage Gear Train Design & Modelling
A multi-stage gear train engineered to deliver a specific power-transmission ratio inside a tightly limited housing envelope.
industry
Power Transmission
Service
Engineering Design
Engagement
Fixed Scope
Duration
4 wks
— Overview
The Challenge
Application needed a specific power output through a gear train fitting inside a tightly restricted housing envelope, leaving little room for compromise on gear geometry.
Engineering Approach
Power and torque requirements were worked into gear ratios, module size, and tooth counts stage by stage, with material and hardening selected for sustained load durability.
SCope
Deliverables
— Results
18.5:1 Ratio Delivered in a Tight Envelope
The final gear train delivered the required 18.5:1 output ratio across three stages while fitting entirely within the housing’s restricted envelope. Module and tooth geometry were sized for the specified torque load, and the splash lubrication concept removed the need for a separate oil pump.
2.2 kW
Power
3
Stages
Splash
Lubrication
This project used our Engineering Design service.
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